04
— TUFT SHAPES & SIZES

Hair Model

Two brushes can use the same hair, the same handle, the same ferrule — and behave completely differently because of the tuft shape. We build to the buyer's spec, or we help you choose. Below is the language we use.

— TECHNIQUE

Round

The classic shape — a cylindrical tuft tapering to a point. Holds the most pigment, draws fine lines, and fills broad areas with pressure. The default for watercolor, calligraphy, and detail work.

Flat

A wide, flat tuft. Great for laying broad strokes, sharp edges, and washes. The workhorse of oil and acrylic painting, and many makeup foundation brushes.

Filbert

A flat tuft with a rounded tip. Behaves like flat for broad strokes but like round for detail — a favorite hybrid for fine artists.

Fan

A flared, fan-shaped tuft. Used for blending, feathering, and special texture effects in painting and makeup contouring.

Liner / Rigger

A very long, thin tuft. Holds a continuous load of pigment for long, fine lines — calligraphy, lettering, nail art, eyeliner.

Specialty shapes

Mop, dagger, sword, angular, tapered angular, scumbler — we tuft to any documented shape. For unusual specs, we may produce a sample first to confirm.

— SPECIFICATIONS

By the
numbers.

STANDARD SHAPES
Round, flat, filbert, fan, liner
SIZE RANGE
000 to 24+ (artist scale)
LENGTH RANGE
5 mm to 60+ mm tuft length
HAIR COUNT
Documented per brush spec
SPECIALTY SHAPES
Available — sample first
— OEM CAPABILITIES

What we can build
for you.

01

Custom shape development

Have a specific stroke or effect in mind? We can develop a tuft shape and produce samples for evaluation.

02

Hair count specification

For repeatable performance, we count and document hairs per tuft. This is how high-end brushes stay consistent batch to batch.

03

Tuft length control

Tuft length affects snap, flex, and pigment load. We dial in length to match performance targets.

04

Reverse engineering

Send us a brush you want to replicate. We can analyze and produce a match — useful for legacy product lines.

Ready to build?

Tell us your spec — we'll come back with a sample plan.